Kia Optima Manuals

Kia Forte: Removal - Manual Transaxle - Manual Transaxle System - Kia Forte TD 2014-2018 Service ManualKia Forte: Removal

Second generation YD (2014-2018) / Kia Forte TD 2014-2018 Service Manual / Manual Transaxle System / Manual Transaxle / Removal

1.
Remove the air cleaner assembly.
(Refer to Engine Mechanical System - "Air Cleaner")
2.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
3.
Disconnect the speed sensor connector (A) and back up lamp switch (B).
4.
Remove the ground (A).
5.
Remove the clutch tube bracket bolt (A).
6.
Remove the wiring bracket (A).
7.
Remove the control cable.
(1)
Remove the pin (A) and washer (B).
(2)
Remove the bracket mounting bolts (C).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

8.
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:
(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
(B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

9.
Remove the cowl top cover.
(Refer to Body - "Cowl Top Cover")
10.
Assemble the engine support fixture.
(Refer to Special Service Tools-"Engine support fixture assembly drawing")
11.
Using the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200-4X000), hold the engine and transaxle assembly safely.
12.
Remove the cover (A).
13.
Remove the transaxle mounting bracket bolts (A).
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

14.
Remove the transaxle support bracket (A).
Tightening torque:
58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)

15.
Remove the under cover (A).
16.
Remove the bracket (A).
17.
Remove the drive shaft cover (A).
18.
Remove the clutch release cylinder assembly (B) after removing the nuts (A).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

19.
Remove the roll rod bracket (C) after removing bolt (A,B).
Tightening torque:
(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

20.
Remove the mounting bolt (A, B) after supporting the transaxle by a jack.
Tightening torque
(A) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
(B) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

21.
Remove the transaxle while slowly lower the jack.
  
Be careful not to damage other system or parts near by when removing the transaxle assembly.
Components
1. Control shaft complete 2. Back-up lamp switch 3. Vehicle speed sensor 4. Transaxle housing 5. Transaxle case ...

Installation
   • If the oil seal on the transaxle case side is damaged and fluid is leaking, replace ...

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