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Kia Forte: Intake Manifold Removal and Installation - Intake And Exhaust System - Engine Mechanical System - Kia Forte TD 2014-2018 Service ManualKia Forte: Intake Manifold Removal and Installation

Second generation YD (2014-2018) / Kia Forte TD 2014-2018 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Removal and Installation

1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.
3.
Disconnect the wiring connectors and harness clamps, and then remove the wiring and protectors from the intake manifold.
(1)
The intake oil control valve (OCV) connector (A)
(2)
The alternator connector (A)
(3)
The variable Intake solenoid (VIS) connector (A)
(4)
The manifold absolute pressure sensor (MAPS) & intake air temperature sensor (IATS) connector (A)
(5)
The electronic throttle control (ETC) connector (A)
(6)
The variable charge motion actuator (VCMA) connector (A)
4.
Disconnect the positive crankcase ventilation (PCV) hose (A).
5.
Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
6.
Unfasten the electric throttle body control (ETC) module bolts.
(Refer to Engine Control/Fuel System - "ETC (Electric throttle body control) System")
7.
Remove the intake manifold stay (A).
Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

8.
Remove the intake manifold (A) with the gasket (B).
Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

  
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

9.
Install in the reverse order of removal.
Intake Manifold Components
1. Intake manifold assembly 2. Intake manifold gasket 3. Electronic throttle body 4. Intake manifold stay ...

Variable Intake Solenoid(VIS) Actuator Removal and Installation
1. Disconnect the vacuum hose (A). 2. Remove the variable Intake solenoid (VIS) actuator (B) Tightening torque : ...

See also:

Engine Oil Inspection
1. Check the engine oil quality. Check the oil deterioration, entry of water, discoloring of thinning. If the quality is visibly poor, replace the oil. ...

Telemetics Unit (TMU) Component
Connector Pin Specification No. Pin Name Type From To Description (Wiring Spec.) 1 GND DC Ground TMU Batt ...

Radiator Components
1. Radiator 2. Radiator upper mounting bracket 3. Lower mounting insulator 4. Radiator upper hose 5. Filler neck assembly 6. Radiator lower hose 7. Clamp ...

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