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Kia Forte: Cylinder Block Disassembly - Cylinder Block - Engine Mechanical System - Kia Forte TD 2014-2018 Service ManualKia Forte: Cylinder Block Disassembly

Second generation YD (2014-2018) / Kia Forte TD 2014-2018 Service Manual / Engine Mechanical System / Cylinder Block / Cylinder Block Disassembly

  
•
Use fender covers to avoid damaging painted surfaces.
•
To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature (20°C [68°F]) before removing it.
•
When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket.
•
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
  
•
Mark all wiring and hoses to avoid misconnection.
•
Turn the crankshaft pulley so that the No.1 piston isat TDC (Top dead center).
1.
Remove the engine assembly from the vehicle.
(Refer to Engine And Transaxle Assembly - “Engine And Transaxle Assembly”)
2.
Remove the transaxle assembly from the engine assembly.
Manual Transaxle
(Refer to Manual Transaxle System - "Manual Transaxle")
Automatic Transaxle
(Refer to Automatic Transaxle System - "Automatic Transaxle")
3.
Manual Transaxle : Remove the flywheel.
(Refer to Cylinder Block - "Flywheel")
Automatic Transaxle : Remove the drive plate.
(Refer to Cylinder Block - "Drive Plate")
4.
Remove the rear oil seal.
(Refer to Cylinder Block - “Rear Oil Seal”)
5.
Install the engine to engine stand for disassembly.
6.
Remove the timing chain.
(Refer to Timing System - “Timing Chain”)
7.
Remove the water pump assembly.
(Refer to Cooling System - “Water Pump”)
8.
Remove the water inlet fitting and the thermostat assembly.
(Refer to Cooling System - “Thermostat“)
9.
Remove the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold")
10.
Remove the A/C compressor.
(Refer to Heating, Ventilation Air conditioning -"Compressor")
11.
Remove the exhaust manifold.
(Refer to Intake And Exhaust System - "Exhaust Manifold")
12.
Remove the cylinder head assembly.
(Refer to Cylinder Head Assembly - "Cylinder Head")
13.
Remove the oil filter.
(Refer to Lubrication System - “Engine Oil”)
14.
Remove the oil screen.
(Refer to Lubrication System - “Oil Pan”)
15.
Remove the piston and connecting rod assemblies.
(Refer to Cylinder Block - "Piston and Connecting Rod")
16.
Remove the crankshaft.
(Refer to Cylinder Block - "Crankshaft")
17.
Remove the knock sensor.
(Refer to Engine Control/Fuel System - "Knock Sensor (KS)")
18.
Remove the crankshaft position sensor (CKPS).
(Refer to Engine Control/Fuel System - "Crankshaft Position Sensor (CKPS)")
19.
Remove the oil pressure switch.
(Refer to Lubrication System - "Oil Pressure Switch")
Crankshaft Reassembly
   • Thoroughly clean all parts to be assembled. • ...

Cylinder Block Inspection
1. Remove gasket material. Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. 2. Cl ...

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