Kia Forte: Oil Pan Installation
1. |
Install the oil screen (A) with a new gasket (B).
Tightening torque
Bolt :
19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~ 19.5 lb-ft)
Nuts :
11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)
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2. |
Install the oil pan.
(1) |
Using a gasket scraper, remove all the old packing material
from the gasket surfaces.
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(2) |
The sealant locations on the oil pan and the lower crankcase
must be free of harmful foreign materials, oil, dust and moisture.
Spraying cleaner on the surface and wiping with a clean
duster.
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(3) |
After applying liquid sealant on the oil pan, assemble
it within 5 minutes after sealant was applied. Continuous bead
of sealant should be applied to prevent any path of oil leakage.
Bead width
Whole section :4.0 ~ 5.0 mm (0.16 ~ 0.20 in.)
Section A : 1.5 ~ 2.5 mm (0.06 ~ 0.10 in.)
Sealant:
Threebond 1217H (Hyundai Gray RTV)
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When applying sealant gasket, sealant
must not be protruded into the inside of oil
pan.
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If the sealant is applied to the bottom
surface of the lower crankcase, it should be
the same position as the oil pan.
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(4) |
Install the oil pan (A). Uniformly tighten the bolts in
several passes.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
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After assembly, wait at least 30 minutes before
filling the engine with oil.
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Always use a new drain plug gasket.
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3. |
Refill engine with engine oil.
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1.
Remove the under covers.
2.
Drain engine oil.
3.
Remove the oil pan (A).
(1)
...
1. Inner roter
2. Outer roter
3. Oil pump cover
4. Relief plunger
5. Relief spring
6. Relief plug
7. O-ring (suction side)
8. O-ring (discharge side)
...
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(2) Passenger’s front air bag
(3) Side air bag
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Compressor Removal
1.
If the compressor is marginally operable, run the engine at idle
speed, and let the air conditioning work for a few minutes, then shut
the engine off.
...