 Kia Forte: Cylinder Head Cover Installation
Kia Forte: Cylinder Head Cover Installation
		
		
		
	
		| 1. | 
			Install cylinder head cover. 
			
				| (1) | 
					The hardening sealant located on the cylinder head cover 
					and the gap between the timing chain cover and the cam carrier 
					should be removed before assembling cylinder head cover.
					 |  
			
				| (2) | 
					Apply engine oil on the lip portion of the oil seal on 
					the cover and outer surface of the spark plug pipes. 
				 |  
			
				| (3) | 
					After applying sealant on the gap between the timing chain 
					cover and the cam carrier, it should be assembled within 5 minutes. 
					
						| 
 
							Bead width : 
							2.0 ~ 3.0 mm (0.08 ~ 0.12 in.) 
							Sealant : 
							Threebond 1217H or equivalent  
 |  
				 |  
			
				| (4) | 
					Install the cylinder head cover by tightening the bolts, 
					in several passes, in the sequence as shown. 
					
						| 
 
							Tightening torque 
							1st step:  
							3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft) 
							2nd step:  
							7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
							 
 |  
				 |  
			
				| 
					
						| • | 
							Do not reuse cylinder head cover gasket.
							 |  
					
						| • | 
							Before installing the cylinder head cover, make 
							sure the cylinder head cover gasket is not separated 
							from the cylinder head cover gasket groove. 
						 |  
					
						| • | 
							The engine running or pressure test should not 
							be performed within 30 minutes after the cylinder head 
							cover was assembled. |  |  | 
	
		| 2. | 
			Install the other parts reverse order of removal. 
		 | 
   
	
		
		
			
				
				   
			
			
				
			
		
		
			
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					Use fender covers to avoid damaging painted surfaces.
					
				
			
		
		
			
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		1. Camshaft bearing cap
		2. Camshaft front bearing cap
		3. Exhaust camshaft
		
		4. Intake camshaft
		5. Exhaust CVVT assembly
		6. Intake CVVT assembly
		
	
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