Kia Forte: Installation

Clutch cover and disc should be replaced as a set.

Apply grease on a disc spline part and transaxle input shaft spline part as required.

Possible problems when not following

•	When not applying: Excessive wear of splines and bad clutch operation can occur.

•	When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.

Install the clutch disc and the cover by using the SST (09411-1P000).

•	When installing the cover, remove the foreign of material of flywheel and pressure plate completely.

•	Make sure about the direction of the clutch disk when installing.

Possible problems when the disc is installed in the opposite direction.

•	Transaxle shift error or a strange sound can occur due to clutch separation.

Tighten the clutch cover bolts.

Tightening torque

Gasoline 1.6 T-GDI : 24.5 ~ 35.3 N.m(2.5 ~ 3.6 kgf.m, 18.1 ~ 26.0 lb-ft)

Gasoline 1.8 / 2.0 : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)

•	Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.

•	Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.

4.	Install the transaxle assembly. (Refer to Manual Transaxle System - "Manual Transaxle")

1. Inspect diaphragm spring wear which is in contact with a clutch release bearing. 2. Check the clutch cover and disc surface for wear or ...

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